Hygienic plastic pallets for food and pharma
What to ask for
- FDA approval
- None exists for pallet models
- Ask for
- Resin and colourant documentation
- Direct contact
- May call for non-blended virgin HDPE
- Colours
- FDA-approved colours on some models
- Cold use
- Freezing can make some materials brittle
Hygienic plastic pallets are bought on paper before they are bought on price. FDA does not approve pallet models, so the document you ask a supplier for is the resin and colourant documentation, and you ask for it before the first truck.
Food and pharma docks pick a clean footprint, usually a 48 x 40 or a 56 x 44, and repeat it. This page covers the papers, the virgin resin question and the checks that differ between a food dock, a beverage line and a pharma warehouse.
What the receiving dock sees: stacks in the dock door and a counterbalance lift truck carrying a stack on its forks. Schematic, not to scale.
What FDA does and does not do
FDA does not approve pallet models. It regulates food and the equipment and practices around it. The sanitary transportation rule covers shippers, loaders, carriers and receivers moving human or animal food by motor or rail in the US, and it requires transport equipment to be suitable and adequately cleanable. It exempts operations under $500,000 average annual revenue and food fully enclosed in a container unless it needs temperature control.
So the question for a supplier is not "is it approved" but "what is it made of, what colourant is in it, and what can you show me in writing". A used Nelson 48 x 40 example is listed as pharma and food safe but not approved for direct food contact. Read listings word by word.
The papers, in order
- Resin: HDPE or polypropylene, named on the model sheet.
- Virgin resin or recycled content, with the percentage. Nelson Company says recycled-material pallets often meet general FDA requirements, while a product that touches the pallet directly may need non-blended virgin HDPE.
- Colourant document for the exact colour. Some makers offer FDA-approved colours on certain models.
- Ratings: static load, dynamic load and, if racked, racking load.
- Cleaning guidance from the maker, and any temperature range.
Three docks, three first questions
| Dock | First question | Footprint to look at |
|---|---|---|
| Food plant or dairy | Does the product ever touch the pallet? | 48 x 40 |
| Beverage line | What stack load does the bottom pallet carry? | 56 x 44 |
| Pharma warehouse | Which papers does the auditor want to see? | 48 x 40 or 43 x 43 |
PHS lists a 56 x 44 beverage pallet (STK 285) at 2,500 lb dynamic and 30,000 lb static. A 43 x 43 is designed for bulk bags, including food additives, feed and pharmaceuticals. The footprint decides the shelf, the conveyor and the trailer plan.
Trailer plan for a clean supply
Hygienic docks buy the same pallet again and again. That is a standing supply, and it is written once: model, resin, colour, papers. Trailer counts come from the maker's own figures. For a 48 x 40 nestable, one maker lists 1,260 per 53 ft trailer; another lists 2,340 for a lightweight design.
Use the truckload planner to compare, and ask for the papers with the quote. For the whole question of food use, read the food safe plastic pallets guide.
The request, line by line
- Footprint and quantity, for example 48 x 40 in trailers.
- The three ratings, or the stack height and weight of a case layer.
- The papers wanted: resin, colourant, intended use and the temperature range.
- Whether the pallet touches product, which decides whether virgin resin is asked for.
- Delivery dock, month and whether a standing supply follows.
A request in that shape can be answered with a model and a document. One in the shape "food safe pallets, 500" cannot, because the word safe is not a rating.
From request to trailer
- Send the ship-to. A delivery ZIP, a footprint and a quantity, in pallets or in trailers. If you do not know a rating, describe the load.
- We match a model. We pick a maker and model whose published static, dynamic and racking load fit the load, and say so when only one maker fits.
- You get a count. The quote carries the maker's own per-trailer figure where one is published, and says plainly where none is.
- Papers and delivery. For food or pharma we attach the resin and colourant documents. A standing supply repeats the same line on every order.
What a complete request carries
- The footprint, in inches or millimetres, and whether it is fixed by a rack bay or a container.
- How many pallets, or how many 53 ft trailers.
- The ratings the load needs: static for the stack, dynamic for the move, racking only if the pallet sits on beams.
- Food, pharma, chemical, automotive, warehouse or export use, which sets the papers.
- One load now, or a standing supply with the same line on every order.
- Where it goes and when, and anything marked on the pallet: colour, logo, RFID tag.
Terms on this page
- Static load
- Weight a pallet carries at rest, or the bottom pallet carries when stacked. The highest of the three ratings.
- Dynamic load
- Weight a pallet carries while moving on a forklift, pallet jack or conveyor.
- Racking load
- Weight a pallet carries bridging an open span in unsupported racking. Often the lowest rating.
- Nestable
- Empty pallets stack inside one another, cutting empty storage space by up to 75 percent.
- HDPE
- High-density polyethylene, resin code 2. The most common resin in plastic pallets; tough and moisture resistant.
- Virgin resin
- New, unblended resin that has not been through a product before.
- PP
- Polypropylene. More rigid than HDPE and better with heat and harsh chemicals; used where rack stiffness matters.
- One-way pallet
- A cheaper pallet shipped with the load and not expected back.
- Captive pallet
- A pallet owned and kept inside one company or loop.
- Edge rack
- Resting on the rack beams by the pallet's edges only, with no support in the middle.
Questions at the dock
Are there FDA approved plastic pallets?
FDA does not approve pallet models. Ask the supplier for resin and colourant documentation.
What are hygienic plastic pallets?
Pallets chosen for cleanable surfaces and documented resin and colourant, used on food, beverage and pharma docks.
Do I need virgin resin?
Only where stricter requirements apply, such as a product touching the pallet. Ask for the document either way.
Ask for a load quote
The request ends here: we answer with the count that fits your footprint, and say where no maker publishes one.
Keep reading
Last reviewed 2026-11-12.