Wholesale Plastic Pallets

New plastic pallets, by the trailer

48 x 45 plastic pallets, by the trailer

Footprint plate

48 x 45

Inches
48 x 45
Millimetres
1,219 x 1,143
Deck area
15.00 sq ft
Against a 48 x 40
112.5 percent
Typical use
Automotive bulk containers
Trailer count
Not published

The 48 x 45 in pallet, 1219 x 1143 mm, matches heavy-duty auto parts bulk containers in North American automotive plants, according to Nelson Company. It is the footprint automotive buyers specify when the container, not the pallet, sets the size.

It is five inches wider than a 48 x 40 and has 12.5 percent more deck. We publish no per-trailer count for it, because none of the makers we cite does; we size it from a maker's stack height when you ask.

The container sets the size

An automotive line moves parts in rigid bulk containers that return empty. The pallet under the container has to match it, or the container overhangs the deck, or deck is left unused. Nelson says the 48 x 45 is the one that matches in North American plants.

48 x 45 deck, to scale. Schematic.48 in45 inplan view, drawn to scale
48 x 45 deck, to scale. Schematic.

Automotive docks also run 48 x 40 for small parts. Both footprints appear on one dock more often than one might expect, so name each in the request and the quantity of each.

The arithmetic against a 48 x 40

Computed from the footprints
Measure48 x 4048 x 45
Inches48 x 4048 x 45
Millimetres1,219 x 1,0161,219 x 1,143
Deck area, sq in1,9202,160
Deck area, sq ft13.3315.00
Corner to corner, in62.565.8

The extra five inches is on the short side, which is why a 48 x 45 does not tile a trailer floor like a 48 x 40. We state the floor plan as a question for the maker rather than a promise.

Ratings an automotive buyer reads

  • Static load, because the container stacks and the bottom pallet carries the column.
  • Dynamic load, because tuggers and lift trucks move them constantly.
  • Racking load, if any storage is on beams; many designs carry none.
  • Resin and colour, so that your pallets are recognisable in a closed loop.

No 48 x 45 model rating is quoted here, because our sources give none. The nearest published examples are for 48 x 40: a Rehrig heavy-duty nestable at 10,000 lb static and 3,500 lb dynamic, a Rehrig rackable at 10,000 / 4,000 / 2,000 lb, and a PHS 48 x 48 stackable at 30,000 lb static and 4,000 lb dynamic. They show the range, not the answer for your container.

Check this oneIn a closed loop the next order has to match the last. Write the model, the colour and any marks once and refer to that line on every later load.

All sixteen footprints against the 48 x 45

The table sets every other footprint on this site against the 48 x 45, whose deck is 2,160 sq in. A figure under 100 percent means the other deck is smaller. The last column is the plain difference in area, which is what a lift truck driver would call extra or missing deck.

Fifteen footprints against the 48 x 45
FootprintDeck area, sq inAgainst the 48 x 45Difference, sq in
48 x 401,92088.9%-240
48 x 482,304106.7%+144
45 x 452,02593.8%-135
43 x 431,84985.6%-311
42 x 421,76481.7%-396
40 x 401,60074.1%-560
36 x 361,29660.0%-864
48 x 32 Euro1,53671.1%-624
1200 x 1000 mm1,86086.1%-300
1200 x 1200 mm2,232103.3%+72
1100 x 1100 mm1,87686.8%-284
56 x 442,464114.1%+304
48 x 20 half96044.4%-1,200
40 x 24 half96044.4%-1,200
24 x 20 quarter48022.2%-1,680

How the request goes

  1. Say 48 x 45 and give the container model or the weight it carries.
  2. Give the number of pallets and the delivery plant.
  3. Say whether a second footprint, usually 48 x 40, is on the same order.
  4. We come back with the model, the three ratings and a count from the maker's sheet.

See the automotive page for the states where the work is, and the load quote tool to start a request.

From request to trailer

  1. Send the ship-to. A delivery ZIP, a footprint and a quantity, in pallets or in trailers. If you do not know a rating, describe the load.
  2. We match a model. We pick a maker and model whose published static, dynamic and racking load fit the load, and say so when only one maker fits.
  3. You get a count. The quote carries the maker's own per-trailer figure where one is published, and says plainly where none is.
  4. Papers and delivery. For food or pharma we attach the resin and colourant documents. A standing supply repeats the same line on every order.

What a complete request carries

  • The footprint, in inches or millimetres, and whether it is fixed by a rack bay or a container.
  • How many pallets, or how many 53 ft trailers.
  • The ratings the load needs: static for the stack, dynamic for the move, racking only if the pallet sits on beams.
  • Food, pharma, chemical, automotive, warehouse or export use, which sets the papers.
  • One load now, or a standing supply with the same line on every order.
  • Where it goes and when, and anything marked on the pallet: colour, logo, RFID tag.

Terms on this page

Static load
Weight a pallet carries at rest, or the bottom pallet carries when stacked. The highest of the three ratings.
Dynamic load
Weight a pallet carries while moving on a forklift, pallet jack or conveyor.
Racking load
Weight a pallet carries bridging an open span in unsupported racking. Often the lowest rating.
Nestable
Empty pallets stack inside one another, cutting empty storage space by up to 75 percent.
Closed loop
Pallets that travel between known sites and come back, so they are never lost to a downstream user.
PP
Polypropylene. More rigid than HDPE and better with heat and harsh chemicals; used where rack stiffness matters.
Stackable
Loaded pallets can sit on top of each other, up to the static rating.
Rackable
Rated to sit on rack beams, with a stated racking load.
4-way entry
Forks or a jack can enter from all four sides.
Cruciform base
Bottom with a cross-shaped member as well as a perimeter, for strength and automated handling.

Questions at the dock

What is a 48 x 45 pallet used for?

It matches heavy-duty auto parts bulk containers in North American automotive plants, per Nelson Company.

How many fit on a trailer?

No published count exists in our sources, so we do not quote one. We size it from a maker's stack height.

Ask for a load quote

Load request
Load planA 53 ft trailer, 30 stack positions of 48 x 40 pallets

The request ends here: we answer with the count that fits your footprint, and say where no maker publishes one.

Keep reading

Last reviewed 2026-11-12.