Wholesale Plastic Pallets

New plastic pallets, by the trailer

48 x 40 plastic pallets, by the trailer

Footprint plate

48 x 40 GMA

Inches
48 x 40
Millimetres
1,219 x 1,016
Deck area
13.33 sq ft
Height
About 5 to 6 in
Typical use
Grocery, retail, manufacturing
Trailer examples
540 to 2,340 per 53 ft

The 48 x 40 in pallet, 1219 x 1016 mm, is the North American standard and the default for general shipping. One supplier lists just over half of its plastic pallets in this footprint, and ISO 6780 names it for North America.

On this page you will find the numbers makers publish for six 48 x 40 models, from 296 to 2,340 per trailer, what each trade-off costs, and what to write in a request so the quote comes back with a count you can plan around.

Why this footprint is the default

The Grocery Manufacturers Association pallet is the default for general shipping in North America, and the racks and conveyors on most docks are planned around it. Container Exchanger puts its typical use at general shipping, grocery, retail and manufacturing, and reports that just over half of one supplier's plastic pallets are this size.

A plastic pallet in this footprint typically stands 5 to 6 in tall. Plastic pallets weigh about 3 to 15 lb when light and up to 300 lb when heavy, so the model matters far more than the size.

48 x 40 deck, to scale. Schematic.48 in40 inplan view, drawn to scale
48 x 40 deck, to scale. Schematic.

Six published models, side by side

One maker's figure per row; empty-pallet trailer counts
ModelPer 53 ft trailerWeightRatings
Rehrig 40 x 48 standard-duty nestable1,26026.5 lb10,000 lb static, 3,000 lb dynamic
Rehrig 40 x 48 heavy-duty nestable1,20028.5 lb10,000 lb static, 3,500 lb dynamic
PHS EXP 116, 5.75 in1,260not listed15,000 lb static
Nelson 48 x 40 x 4.8 in nestable, stackable, rackable1,80018.0 lb10,500 / 3,100 / 2,700 lb
Rehrig 40 x 48 rackable54044.2 lb10,000 / 4,000 / 2,000 lb edge rack
PHS EXP 100 lightweight nestable2,340not listedask for the model sheet

The two ends of the table tell the story. A rackable injection-moulded pallet gives 540 on a trailer. A lightweight nestable gives 2,340. The heavier pallet takes more trailers to move.

Check this oneA trailer count for a nestable is a count of empty pallets nested in stacks. A trailer of loaded stackable pallets is a different number: Nelson describes 30 stacks of 48 x 40 on a 53 ft dry van, with pallets per stack set by the model height.
A 53 ft trailer plan with 30 stack positions of 48 x 40 pallets. Schematic.
A 53 ft trailer plan with 30 stack positions of 48 x 40 pallets. Schematic.

Nestable, stackable or rackable

Three styles of 48 x 40
StylePick it whenRead first
NestableEmpty pallets travel or sit in storage; you want the most on a trailerStatic load, since the bottom pallet may carry a stack
StackableLoaded pallets stack on each other in a warehouse or a trailerStatic load
RackablePallets sit on beams with an open spanRacking load

PHS lists 19 nestable models, with dynamic ratings from 1,102 to 3,500 lb and static ratings from 2,204 to 15,000 lb, so nestable spans light export pallets to heavy-duty stackers. Its stackable 48 x 40 line runs 2,500 to 5,000 lb dynamic and 3,000 to 30,000 lb static. Only pallets designed for unsupported racking carry a racking rating.

For the full explanation of the three ratings, read static, dynamic and racking load. To work out a load, use the truckload planner.

All sixteen footprints against the 48 x 40

The table sets every other footprint on this site against the 48 x 40, whose deck is 1,920 sq in. A figure under 100 percent means the other deck is smaller. The last column is the plain difference in area, which is what a lift truck driver would call extra or missing deck.

Fifteen footprints against the 48 x 40
FootprintDeck area, sq inAgainst the 48 x 40Difference, sq in
48 x 482,304120.0%+384
48 x 452,160112.5%+240
45 x 452,025105.5%+105
43 x 431,84996.3%-71
42 x 421,76491.9%-156
40 x 401,60083.3%-320
36 x 361,29667.5%-624
48 x 32 Euro1,53680.0%-384
1200 x 1000 mm1,86096.9%-60
1200 x 1200 mm2,232116.3%+312
1100 x 1100 mm1,87697.7%-44
56 x 442,464128.3%+544
48 x 20 half96050.0%-960
40 x 24 half96050.0%-960
24 x 20 quarter48025.0%-1,440

What to put in the request

  1. Quantity, in pallets or in trailers.
  2. Style: nestable, stackable or rackable.
  3. The three ratings your use needs, in lb.
  4. Whether the load is food or pharma, so that resin papers can be sent.
  5. Delivery ZIP and month.

If you do not know a rating, describe the load: weight per pallet, stack height, whether it sits on racks. We turn that into a spec and a count from the maker's own sheet, and we say when no published count exists.

From request to trailer

  1. Send the ship-to. A delivery ZIP, a footprint and a quantity, in pallets or in trailers. If you do not know a rating, describe the load.
  2. We match a model. We pick a maker and model whose published static, dynamic and racking load fit the load, and say so when only one maker fits.
  3. You get a count. The quote carries the maker's own per-trailer figure where one is published, and says plainly where none is.
  4. Papers and delivery. For food or pharma we attach the resin and colourant documents. A standing supply repeats the same line on every order.

What a complete request carries

  • The footprint, in inches or millimetres, and whether it is fixed by a rack bay or a container.
  • How many pallets, or how many 53 ft trailers.
  • The ratings the load needs: static for the stack, dynamic for the move, racking only if the pallet sits on beams.
  • Food, pharma, chemical, automotive, warehouse or export use, which sets the papers.
  • One load now, or a standing supply with the same line on every order.
  • Where it goes and when, and anything marked on the pallet: colour, logo, RFID tag.

Terms on this page

Static load
Weight a pallet carries at rest, or the bottom pallet carries when stacked. The highest of the three ratings.
Racking load
Weight a pallet carries bridging an open span in unsupported racking. Often the lowest rating.
Nestable
Empty pallets stack inside one another, cutting empty storage space by up to 75 percent.
GMA pallet
The 48 x 40 in North American standard footprint.
PP
Polypropylene. More rigid than HDPE and better with heat and harsh chemicals; used where rack stiffness matters.
Edge rack
Resting on the rack beams by the pallet's edges only, with no support in the middle.
Stackable
Loaded pallets can sit on top of each other, up to the static rating.
Rackable
Rated to sit on rack beams, with a stated racking load.
Dynamic load
Weight a pallet carries while moving on a forklift, pallet jack or conveyor.
4-way entry
Forks or a jack can enter from all four sides.

Questions at the dock

How many 48 x 40 plastic pallets fit on a truck?

It depends on the model. Published figures for empty pallets run from 540 for a rackable to 2,340 for a lightweight nestable, per 53 ft trailer.

Is 48 x 40 the GMA pallet?

Yes. It is the footprint the Grocery Manufacturers Association pallet uses and the default for general shipping in North America.

What rating should I choose?

Start with static if pallets stack, dynamic for lift-truck moves, and racking only if they sit on beams.

Ask for a load quote

Load request
Load planA 53 ft trailer, 30 stack positions of 48 x 40 pallets

The request ends here: we answer with the count that fits your footprint, and say where no maker publishes one.

Keep reading

Last reviewed 2026-11-12.