Wholesale Plastic Pallets

New plastic pallets, by the trailer

Tools for sizing a pallet order

Tools plate

Two tools

Planner
Footprint, style, trailers, ZIP
Request form
Need, quantity, ZIP, name, phone, email
Counts
Published examples only

Two tools. The truckload planner turns a footprint, a style and a number of trailers into a trailer plan and a sourced example count. The load quote request is the short form behind every quote button on the site.

Both hand off to each other: the planner sends your choice into the request form, so you do not type it twice.

Load inputs
Pallet footprint, inches
Style

Empty pallets stack inside each other, so a trailer holds the most.

Example to size from

On this page the button opens the contact page, where the request form arrives with your ZIP, footprint, trailer count and chosen example already filled in.

TrailerA 53 ft trailer floor plan with 30 stack positions of 48 x 40 pallets in a turned pattern

Thirty stack positions, 15 along the trailer and 2 across, in the turned pattern one dealer gives for a 48 x 40 pallet on a 53 ft dry van. Schematic, not a maker drawing.

Sourced example

1,260 per trailer

Rehrig Pacific, 40 x 48 standard-duty nestable

Method
1,260 x 1 trailer = 1,260 pallets
Weight
26.5 lb
Ratings
10,000 lb static, 3,000 lb dynamic
Note
2.50 in nest increment. No rack rating on this spec.

One maker's figure for one model, not a promise for your order. Source, last reviewed 2026-11-12.

Which tool when

Use the planner when you are comparing models. It lists the published pallet counts per 53 ft trailer for 48 x 40 nestable, stackable, rackable and lightweight designs, with the ratings beside each. Use the request form when you already know the footprint and want a load written.

Neither tool states a price, a minimum quantity or a lead time. There is no published offer sheet, and we do not make numbers up.

What each tool needs and returns

Two tools side by side
ToolYou give itIt gives back
Truckload plannerFootprint, style, number of trailers, ship-to ZIPA 53 ft trailer outline filling with stacks and the published example count for that style, labelled as one maker's
Load quoteNeed, quantity, ZIP, footprint, use, contact detailsA reply from us with a model, the three ratings and a count

Start with the planner if you are comparing styles, because it shows the whole range from 540 to 2,340 on one screen. Start with the load quote if you already know what you want and need it written down.

  • Both are free to use and neither states a price.
  • Both work on a phone: the planner redraws and the form stacks.
  • The planner remembers your choice for the session so the form can fill itself.

Questions a first-time user asks

  • Does the planner give a price? No. It gives the maker's published count and ratings for the style you pick.
  • Why does it show a range for nestables? Because 1,200, 1,260 and 1,800 are three different makers' figures for three different models.
  • Why no count for a 56 x 44? No source publishes one, so the planner says so.
  • What happens to my choice? It is kept for the session and written into the request form when you press the quote button, never over something you typed.

Both tools are a way to arrive at a better question, not a replacement for the reply. The reply is where a model is chosen and a count is written next to its source.

When a tool is not enough

A tool answers the question it was built for. If you need a price, a minimum order or a lead time, no tool here will produce one, because no source we hold publishes any. If you need a pallet no maker lists, a custom mould is a longer conversation, and the custom page explains how that goes.

  • The planner does not know your dock.
  • The form does not know your racks.
  • The written reply is where those meet.

Order of use

Most buyers start with the truckload planner, which turns a footprint and a trailer into a count, then take that count to the quote form with the ship-to ZIP. A buyer who already knows the model can skip straight to the form. The planner is arithmetic; the form starts a conversation with a person.

What the tools do not do

  • They do not quote a price.
  • They do not promise a lead time.
  • They do not replace the receiver's own specification.
  • They do not hold your data after you leave the page, apart from what you send in the form.

A short word on the numbers a tool shows

Every figure a tool shows is either arithmetic you can repeat with a calculator or a number a named maker, agency or standard has published. Where a tool cannot do either, it shows nothing rather than a guess, and that blank is deliberate.

Where each tool sits in the buying order

  • The truckload planner comes first, when the footprint is known and the count is not.
  • The load quote form comes second, when the count is known and the ratings and the papers are not.
  • The guides sit behind both, for the questions the reply raises.
  • The lane pages sit beside both, for the questions about a particular state.

From request to trailer

  1. Send the ship-to. A delivery ZIP, a footprint and a quantity, in pallets or in trailers. If you do not know a rating, describe the load.
  2. We match a model. We pick a maker and model whose published static, dynamic and racking load fit the load, and say so when only one maker fits.
  3. You get a count. The quote carries the maker's own per-trailer figure where one is published, and says plainly where none is.
  4. Papers and delivery. For food or pharma we attach the resin and colourant documents. A standing supply repeats the same line on every order.

What a complete request carries

  • The footprint, in inches or millimetres, and whether it is fixed by a rack bay or a container.
  • How many pallets, or how many 53 ft trailers.
  • The ratings the load needs: static for the stack, dynamic for the move, racking only if the pallet sits on beams.
  • Food, pharma, chemical, automotive, warehouse or export use, which sets the papers.
  • One load now, or a standing supply with the same line on every order.
  • Where it goes and when, and anything marked on the pallet: colour, logo, RFID tag.

In this section

Terms on this page

Nestable
Empty pallets stack inside one another, cutting empty storage space by up to 75 percent.
PP
Polypropylene. More rigid than HDPE and better with heat and harsh chemicals; used where rack stiffness matters.
Stackable
Loaded pallets can sit on top of each other, up to the static rating.
Rackable
Rated to sit on rack beams, with a stated racking load.
Multi-trip pallet
A pallet designed to be returned and reused many times.
One-way pallet
A cheaper pallet shipped with the load and not expected back.
Captive pallet
A pallet owned and kept inside one company or loop.
Edge rack
Resting on the rack beams by the pallet's edges only, with no support in the middle.
Recycled-content pallet
A pallet moulded partly or wholly from post-industrial or post-consumer resin.
Static load
Weight a pallet carries at rest, or the bottom pallet carries when stacked. The highest of the three ratings.

Last reviewed 2026-11-12.